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Soft Gelatin Softgel Paintball Encapsulation Machine

Shanghai Tianfeng Pharmaceutical Equipment Co., Ltd.
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Soft Gelatin Softgel Paintball Encapsulation Machine

Brand Name : Tianfeng

Model Number : JR-50

Certification : CE/ISO

Place of Origin : Shanghai, China

MOQ : 1 unit

Price : Welcome to consult

Payment Terms : L/C, T/T, Western Union

Supply Ability : 100 units/month

Delivery Time : 25 working days

Packaging Details : export wooden case

Voltage : 220V/110V, 50HZ/60HZ

Condition : New

Usage : powder loading

Capacity : 500-5000 pieces/hour

After-sales service provided : Engineers available to service machinery overseas,Online support,Video technical support

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No. Name Quantity Technical Mark
I Shot pressing system Room area: about 10-20
PLC automatic pelletizing machine system temperature; 18-22 ℃; 40% - 60%
1 Pelletizing machine 1 unit

1. All aviation materials

2. High wear resistance

3. 0-5 rpm, adjustable speed

4. Swiss CNC boring machine spindle hole

5. Spindle runout 0.02mm (ensure high yield)

6. All imported bearings (reduce equipment wear rate and ensure service life)

7. Feeding pump accuracy ± 1% (to ensure the accuracy of soft capsule loading)

8. The internal worm gear, gear and main shaft of the equipment are made of chrome tungsten manganese, tin bronze and other military materials.

9. Cr12 is used for reversing plate, upper and lower cover plates and side strip of medicine pump. After vacuum quenching, the hardening degree can reach above HRC60 (guarantee durability)

10. Micro lubrication system (reduce paraffin oil consumption, save cost)

11. Rubber roller adopts separate frequency conversion speed regulation

12. Rubber cooling adopts automatic water cooling

13. The strong wind shaping design in the capsule area makes the capsule shaping more beautiful

14. Direct injection design is adopted for pressing, so it is easier for suspension to press soft capsule

1. Electric oil bath heating spray

2. Adjust the loading capacity 0.5ml oil(loading difference ≤± 1%)

3. Double die. Solve the capillary leakage of viscous materials

2 Stainless steel conveying system 1 set SS304 PLC control
3 PLC electric control system 1 set 10’
4 Mould (shape and specification according to user's requirement) 1 set Two sets of mould (in line with the pressing of viscous substances to prevent leakage) Including: special hard aluminum alloy mold, spray body, splitter plate variable gear
5 cooling-water machine 1 set Built in water cooling and air cooling (antifreeze provided by the supplier) PLC control
II Chemical glue system
1 Water bath glue pot 1 set JG type 30L With insulation, mixing and instrument electrical control, with an air compressor
2 Water ring vacuum pump 1 unit SHZ-III Water ring type
III Batching system
1 Colloid mill 1 unit JTM-50 Homogenous material
IV Drying system temperature; 22-26; below 40rh
1 Tray 20 m

1,PE material

2,Size:720x520x50mm

2 Rotating cage 1 D 320x450mm

Performance characteristics of JR50 equipment

I. Oil bath electric heating spray body (patented technology)

1. The spray body temperature is uniform, the temperature is stable, and the temperature fluctuation is guaranteed within ≤ 0.1 ℃

(Uneven temperature caused by the ball big and small head, false seam and other issues).

2. Due to the high temperature accuracy, the film thickness can be reduced by about 0.1 mm (about 10% gelatin can be saved).

II. Automatic adjustment of charge by computer

1. Automatic adjustment of loading, saving time and raw materials.

2. The loading accuracy is high, and the loading accuracy is ≤± 1%, which greatly reduces the loss of raw materials.

III. The hardness of reversing plate, upper and lower body, left and right cushion strip reaches hrc60-65

1. It is suitable for users to produce all kinds of liquid suspension of traditional Chinese medicine, greatly improving the service life.

IV. Mold locking disc (three-point locking)

1. After locking, it will never run the line. At the same time, it has fine-tuning function.The operation is very simple.

V. Micro lubrication system (reduce paraffin oil consumption, save cost)

1. The oil quantity is automatically adjusted according to the speed.

VI. Built in cooling air system, equipped with water chiller.

VII. Rubber roller adopts separate frequency conversion speed regulation

1. If the quality of glue is not good in production, it can be solved by adjusting the speed of rubber roll.

VIII. Cold air shaping design of pill delivery area,

1. Avoid wrapping mesh glue on the drawing shaft to make the capsule more beautiful.

IX. A special inclined bucket is used in the lower part of the mould, which is very convenient for cleaning.

X. The feed pump and the machine head are driven from the outside, so the lubricating oil in the feed pump will not enter the machine head. (feed pump independently sealed)

Technical parameters of JR-50 desktop experimental soft capsule machine

(1) Desktop soft capsule host (pill making system): the host adopts PLC touch screen human-machine interface control and liquid crystal display (including one refrigerator, one rubber wheel and one mould)

Production capacity: 5000 capsules / hour

Dimension of rolling die: Φ 64 × 75mm

Speed of rolling die: 0-4 rpm frequency conversion control

Liquid single plug supply: 0-2ml

Accuracy of finished capsule loading: ± 1%

Equipment power: 1.5kw

Power supply system: three phase AC220V 50HZ

(2) Shaping rotary cage (shaping system)

Size of drying rotating cage: Φ 320x450mm

Drying rotating speed: 16rpm

Equipment power: 0.09kw AC220 V

Fan power: AC220 V, 50 Hz, 40 W

(3) Glue tank (glue system), (equipped with an experimental water ring vacuum pump, an oil-free silent air compressor)

Effective volume in the barrel: 40L

The allowable pressure in the barrel: - 0.09mpa ~ + 0.06mpa

Heating power: 1.5kwac220 V

Mixing power: 0.1kwac220 V

Outer diameter: ¢ 450 × 1200 mm)

(4) Air dry barring (PE products)

Trolley size: 755 × 489 × 20 (mm)

Pallet size: 750 × 485 × 55 (mm)

Quantity: 20 pieces

(5) Working platform table (stainless steel 304 products)

External dimension: 1200 * 600 * 800

(6) Colloid mill

Fineness: 20-70 μ M

Speed: 3200 rpm

(7) Water chiller

Refrigeration temperature: - 5-16 degrees

Power: 1.1kw

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Packaging & Shipping

Export standard plywood package are supplied with well packed. We can make the packages according to customer's request. Sea packages or Air packages are both available.

Usually shipped JR-50 desktop experimental soft capsule machine by sea .

Our Services

Pre-Sales Service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.

Installation Services:

Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.

Customization:

All machine in our factory can be customized depending on your requirements,We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic filling and sealing machine. It has the characters like Omron PLC control,reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient.

Quality guarantee:

1. Each machine is manufactured by our professional workers.
2. Each machine with a strict inspection before out of storage.
3. Each machine use good quality electric elements.
4. After-sales service commitment: after one month, 3 months... we will have return visiting by phone or mail.
5. The warranty time is one year:Within Warranty period, if under the usage of instruction sheet, any product broken or damage, we will offer the repair service for free or replace for free, but clients pay for the freight from China to local place. If need our engineer go to help, clients need to pay for the freight of round-trip.
6. Beside the warranty days, we continue to provide life-long maintenance services.

FAQ

Q: Are you trading company or manufacturer ?

A: We are a manufacturer,who has rich experiences in food, drinks , medical and cosmetic industrials,

we offer OEM services in the last over 30 years, and now we have our own brands and own designed machines for sale!

Q: How long is your delivery time?

A: Generally all machines can be ready and shipped in 5-10 days if the goods are in stock. or it is 15-30 days if the goods are not in stock, it is according to quantity.

Q: What's the payment you prefer?

A: Our standard payment terms are T/T with 30% deposits and balanced before shipment.

Q: Why should you choose our tablet press and packing machine ?

A: We have been specialized in tablet press and packing machine for more than 10 years,and until now have exported mahcines to more than 30 countries.

Q: Can I visit your factory and send team for learning and inspect ?

A:Sure ! We will do our best to teaching you how to use the machine.

Q: Can you provide after-sale service ?

A:Certainly,.We have engineers available to service overseas.

Q: What is our advantages?

A: 1.Competitive price
2. Excellent technical support

3.Best service.


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